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Nissan trialling cool paint technology

Nissan has been trialling an automotive paint aimed at helping lower a vehicle’s ambient cabin temperature in summer and reduce the energy usage of the air-conditioning system.

Developed in partnership with Radi-Cool, a specialist in radiative cooling products, the paint incorporates metamaterial, synthetic composite materials with structures that exhibit properties not usually found in nature.

Last November, Nissan commenced a 12-month feasibility trial at Tokyo International Air Terminal at Haneda. In collaboration with Japan Airport Terminal, Radi-Cool Japan, and All Nippon Airways (ANA) airport service, Nissan’s cool paint has been applied to a Nissan NV100 service vehicle operated by All Nippon Airways (ANA) airport services.

With its large, open tarmac, Haneda airport provided the suitable environment to conduct real-world evaluation of the paint’s performance under an exposed high-temperature environment.

Although still in testing phase, Nissan says the results to date have been impressive. Parked side-by-side under the sun, a vehicle treated in Nissan’s cool paint has shown yields of up to a 12-degree Celsius reduction in exterior surface temperatures and up to five-degree Celsius cooler interior, compared to a vehicle featuring traditional automotive paint.

The paint’s cooling performance is said to be particularly noticeable when a vehicle is parked in the sun for an extended period. A cooler cabin is not only more pleasant to enter, but also requires less air-conditioning run-time to cool the cabin to a comfortable temperature.

According to Nissan, this helps reduce load to the engine, or in the case of an electric vehicle, draw on the battery. In both powertrains, an improvement in efficiency is expected, as well as occupant comfort.

The metamaterial embedded within Nissan’s cool paint features two microstructure particles that react to light. One particle reflects near-infrared rays in the sunlight that would typically cause molecular level vibrations within the resin of traditional paint to produce heat.

The second particle creates electromagnetic waves, that counteract the sun’s rays, redirecting the energy away from the vehicle into the atmosphere. Combined, Nissan says the particles in its cool paint reduce the transfer of heat into surfaces such as the roof, hood, doors and panels.

While radiant cooling paint isn’t new, it is typically used for buildings and structures. It’s often very thick, requiring application by a paint roller. Devoid of any clear topcoat, it can leave a chalky residue when touched.

Nissan says the key challenges its team had to consider when developing an automotive version, was to ensure it could incorporate a clear topcoat, be applied via a spray gun (not a roller), and meet Nissan’s rigorous internal standards for paint quality.

Since commencing the development in 2021, Nissan claims its development team have tested over 100 samples, and are currently evaluating a thickness of 120 microns, approximately six times thicker than typical automotive paint. They have confirmed resistance to salt and chipping, peeling, scratches, chemical reactions, along with colour consistency and repairability.

Nissan hopes that this paint could eventually be offered for light commercial vehicle applications such as vans, trucks and ambulances that spend most of the day out driving.