![\"\"](\"http:\/\/www.bodyshop.ie\/wp-content\/uploads\/2020\/06\/origin-swabs-on-fabric-surface.jpg\")
<\/p>\nWith the onset of the Covid-19 pandemic, the demand for medical supplies, including testing kits has outpaced supply. The primary protocol involves conducting a nasopharyngeal (NP) swab test, which collects viral material from inside a person\u2019s nasal cavity.<\/p>\n
Globally, there are very few companies that manufacture the swabs commercially, and all are overwhelmed with demand. In collaboration with Origin, Henkel is leveraging its ability to carry out biocompatibility and robust mechanical testing at its facility in Concord, California, and has provided a range of 3D printable medical photopolymers designed for use on Origin\u2019s material development systems.<\/p>\n
Traditionally, the swabs are made from multiple materials and adjoined prior to sterilisation and packaging. Working cooperatively with Origin, Henkel supplied knowledge and technology to help design a swab that could be 3D printed at scale.<\/p>\n
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\u201cFrom inception, the vision behind Henkel\u2019s Open Materials Platform was to enable collaboration all along additive manufacturing\u2019s value chain,\u201d says Ken Kisner, Head of Innovation – 3D Printing at Henkel. \u201cWorking together with Origin, we were able to develop a product which is very effective as its mass-produced counterparts. With the constraints commercial medical suppliers are facing, this presents a significant opportunity for the 3D printing industry to demonstrate its capabilities, beyond prototyping.\u201d<\/p>\n
Origin\u2019s programmable photo polymerization\u00a0(P3) technology enabled the company to test different materials, print parameters, and designs in parallel to find an optimal solution in just a few days. The final clinically validated swab utilises an intricate lattice design to collect the virus sample. It balances patient comfort with the ability to collect a reliable and sufficient sample.<\/p>\n
The development effort also leveraged Henkel\u2019s Albert software platform, which accelerates the innovation of new products by determining the materials that are utilized. With its ability to access Loctite\u2019s vast material and post-processing knowledge and data, Albert allowed Henkel to recommend the best performing material for the NP swab application.<\/p>\n
\u201cNasal swabs are actually very complex instruments,\u201d says Nick Talken, CTO of Albert Software at Henkel. \u201cThe head of the swab utilizes a detailed lattice structure that\u2019s designed to maximize the amount of virus collected. The whole thing has to be flexible and strong, not to mention safe for medical use. With the help of Henkel\u2019s Albert Software, we were able to quickly match the best Loctite material for this specific application.\u201d<\/p>\n
Leading the effort, Origin also collaborated with Beth Israel Deaconess Medical Center\u00a0(BIDMC) on the swab\u2019s development. BIDMC conducted a rigorous initial clinical evaluation for human factors, materials testing and ensured that the final product would be compatible with the polymerase chain reaction\u00a0(PCR) method that is used in laboratories to test for Covid-19.<\/p>\n
The NP swabs are 100 per cent traceable and contain a digital thread that can be traced back to the manufactured base chemistries, which were produced using Albert software. Origin\u2019s sterile NP swabs are currently shipping to leading healthcare facilities, government institutions, and independent testing centers in the U.S. and several other countries.<\/p>\n","protected":false},"excerpt":{"rendered":"
With the onset of the Covid-19 pandemic, the demand for medical supplies, including testing kits has outpaced supply.<\/p>\n","protected":false},"author":1,"featured_media":19923,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-19922","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"\n